Why invest in a 5-axis CNC mill? It saves time – which is money in cutting. The industry case made for completely replacing conventional 3-axis industrial parts with 5-axis CNC milling based upon both the cycle time and improvement can be made. It is anticipated that the increase in productivity would be directly related to the reduction in the total amount of material waste produced.
The CNC milling machine is an extremely precise machining process that eliminates all errors that occur due to user error or operator error. It is considered to be the future of the industry. These CNC mills are available in different types and sizes. For a small to mid-size production run, they have fully automatic setups, whereas for larger machined operations they have semi-automatic and fully automatic setup. The automatic systems come with preset programs and a variety of options for the user to fine-tune.
For the standard models, there are eight axes of operation including x, y, and even 360 degrees of rotation per axis with the option to further adjust the offsets of the CNC machinery at any given time for more precise results. On the other hand, the five-axis milling machine has a built in laser alignment system, programmable LED indicators, programmable spindle lift, as well as many other options for precise tool interference elimination. In addition, for high volume production runs, the five-axis CNC milling machine has the ability to run at higher speeds, which allows for quicker tool changes and reduced waste.
Another key advantage of the five-axis milling machines is that they can accommodate a variety of different materials. For example, they can mill brass, aluminum, titanium, and carbon among other types of materials. The use of plastic cartridges in these CNC mills has also proven beneficial to operations because the plastic cartridges eliminate the need for refilling. For heavy-duty projects, both types of CNC milling machines are great because they can work in extreme temperatures and all types of weather. With such capabilities, many industries are able to operate with more efficiency and less worry when it comes to possible metal damage or tool interference.
When it comes to safety, both types of CNC milling machines are highly regulated due to the high-tech components and computerized programs. Because the five-axis milling machine is at risk for cutting and/or damaging an employee during operation, the milling operators are required to undergo special training before they are allowed to work with this equipment. Furthermore, the five-axis milling machine has a feature known as a “safe zone,” which is a distance from which the cutting head of the CNC mill does not cross any parts of the work area. This safety feature is very important because it enables the workers to maintain a clear vision of the areas in which they are working.
Overall, the benefits of the standard 5-axis machine are that it offers excellent value for the money spent as well as accuracy, safety features and versatility for all types of custom projects. If you are in the market for a new CNC mill, the standard 5-axis machine should be considered as your first choice. It will provide a great solution for your production needs and will continue to help your business grow and prosper for many years to come. Although the cost may be slightly higher, the benefits of using a 5-axis cnc machine will outweigh the extra cost for most companies.