A 5-Axis Machining Center is a tool that uses two axes to cut, drill, and grind. These types of machines are a little harder to start up than others, but the result is usually worth it. The first thing to do is choose which axis your machine will use. This will be determined by what complex parts you are going to cut and how much material you need to get rid of.
A CNC router machine will most likely run on either a horizontal or vertical position, and a CNC milling machine may also run on a variety of axis positions. These machines all have an in-built program that tells them where to cut and when to stop. This is usually done by sending a signal from the computer to the different machines that are part of the 5-axis machining center. When these machines are operating properly, a very short cycle time is recorded. However, these cycles can be long enough to cause heat damage to delicate things like electronics.
There are many benefits of choosing to cut with a 5-axis machining center over a CNC router or CNC milling machine. For one, you get more accuracy. It is impossible to match the quality and consistency that come from these machines. Some router jobs can be almost ten thousandths of an inch in depth, while some CNC milling jobs can be less than a hundredth of an inch.
Another benefit is the reduction in wasted material. With traditional CNC machines, you have to flip the work piece over to make the same amount of cuts. You also have to carry or drag heavy tools to make those cuts. With the 5-axis machining machines, you can make continuous, circular cuts that don’t require re-centering. You also get to make sure that your cut doesn’t slip out of round edges.
The other big advantage of a CNC milling machine is that it allows you to produce extremely complex parts for your machines and not just simple components. When you use computer numerical controlled (CNC) machines instead of human CNC machining experts, you can cut any kind of complicated part because you have more precise control of the machine and the parts it cuts. You can cut thicker materials and create parts with intricate designs that humans could never produce. Plus, the types of complex parts you can make with a CNC machine are endless. You can cut fins, gears, rings, nose cones, hinges and many other kinds of complex parts when you use a CNC milling machine.
CNC machined parts allow you to customize the cuts you make for your equipment. You can determine where each cut goes and in what plane so you always have the right angle. A CNC milling machine lets you produce the exact design you want for your equipment. You can change the size, length, width and materials of every component. 5-axis machines can also produce more complex designs with intricate surfaces.