5-axis Cnc Milling Machines Are Used in a Wide Range of Industries
Why exactly purchase a 5-axis CNC machine? There are probably many reasons today more than ever, why shop and machine shops are now replacing their existing machines with 5-axis Cnc milling machines. 5-axis Cnc mills can create extremely complex, intricate parts with very fine mesh.
There are numerous products in the manufacturing industry that can only be produced by using a CNC mill; parts for RC trains, toys, medical devices, hobbies and much more. By allowing the operator to determine the exact size and shape of these parts, a CNC mill can often cut out the need for a human technician entirely. This is particularly helpful for small to mid-sized parts, where sometimes a technician must be in charge of the project, or other situations where not every detail is critical to the finished product. The fact that the cutters now have the ability to cut intricate details makes them much more efficient than human machinists.
Another use for a CNC mill is to manufacture parts for hobbies such as model airplanes, helicopters, sailboats and more. With the capabilities of a CNC mill it is possible to produce parts for these popular hobbies at an extremely fast rate, allowing hobbyists to get their hands on the final result in record time. This is ideal for anyone that wants to get into the hobby, but does not have the time to perform manual labor manually. When building models from a kit, it is common to discover that the parts are either too large or too small for the model when it is first constructed. By being able to precisely cut these parts, the hobbyist is then able to build the exact model that he desires.
If your company utilizes standard 3-axis machine tools in the fabrication shop, you will find that the CNC mill is ideal in increasing your production speed. This is because it uses the computer software to precisely calculate the amount of lead times needed to complete a particular part, thereby reducing the amount of wasted material from inaccurate lead times. In turn, this then reduces your need for excess material to be thrown out, which can also save on your overhead. Because a 5-axis cnc machine tool is so precise, you are also able to produce parts more quickly than with any other process, which is especially helpful if you are producing prototypes for potential products.
If you are in need of cutting edge technology in your manufacturing operation, there are a variety of options available for you to choose from. One popular option is a full CNC machine shop with high-end capabilities. This type of machine shops usually incorporate many of the functions of a standard 3-axis machine shop and are typically used by manufacturers that have hundreds or thousands of employees. Because of the specialized nature of these types of operations, they are typically run by highly trained technicians. Of course, you will not have to pay as much to take advantage of the advanced technologies found in high-end 5-axis machining centers. If you have the money to do so, there are a number of options available for you to choose from which incorporate both standard and high-end CNC mill capabilities.
If you are interested in using a 5-axis cnc mill for a small manufacturing operation, there are several options available to you as well. In most cases, small-scale, manual operations will not be able to benefit from all of the capabilities offered by a standard CNC machine, especially if the end product you need to create is extremely small. This is where an integrated trunnion table design comes into play. An integrated trunnion table is an accessory that can be added to most standard machines, allowing them to use a CNC mill with increased functionality. Although they are typically only found in CNC machines, there are some that are designed for CNC mill work and sold separately. By adding this type of accessory to your CNC machine, you will give it the ability to perform more precise work and create a higher quality work piece.